5. How the CarterCopter Avoids the Infamous 'Buntover'



Date: June 24, 1998 10:18 PM
Author: Doug Marker (dmarker@zeta.org.au)
Subject: At 400+ MPH, will the CarterCopter 'Buntover' ? (rev5 3-Feb-99)


Buntovers' and the CarterCopter

Index

This section is intended as a layman's guide to why the CC will not 'bunt-over', allowing for its design and flying configuration (that is, it is designed not to exprience the infamous Gyro 'buntover').

TERMINOLOGY: The more technical terms used in the Gyro community include PPO (Power Push Over = 'Buntover' or 'Pushover'). And PIO (Pilot Induced Oscillations or 'Porpoising').


What is a Gyroplane 'Buntover'. What is a buntover, well in simple terms it is when a Gyro, due to a particular set of design and flight characteristics, does a forward 'snap-roll' around the center of mass of the pilot and craft. Not a nice experience and something to be well and truly avoided.

How does this infamous 'buntover' occur - this requires looking at a particular Gyro configuration and to best illustrate the problem, let us take consider one such 'guilty' Gyro design .. In doing so I will divide the Gyo into 3 essential elements

  1. The rotor, which normally provides the centre of lift , AND drag - the pivot point
  2. The pendulum weight below the rotor which consists of the mass of the pilot and craft with engine
  3. A 'pusher' prop that is mounted above the centerline of the pendulum weight (for prop clearance)

TERMINOLOGY:
1=Rotor Drag, 2=Parasitic Drag, 3=Propulsion Thrust Line

Because of typical design constraints the pusher prop is mounted between the rotor (drag) and the pendulum weight (mass and drag) of the Gyro. This means that the effective thrust is between two points of drag. Should the Gyro lose one or the other point of drag, at a time of high engine thrust and slow speed (minimal weather-cocking from the horizontal stabiliser assuming one is fitted) then there will be a condition where the craft could snap-roll. It is all a balance of forces and conditions.


Let us take a closer look at the stabilising effect of the tail boom and fins.

When a gyro is travelling forward at a fast speed, there is a natural weather cocking effect taking place. The effective wind is keeping the gyro facing forward and level - all things being equal the pusher prop is providing its thrust, in balance, between the rotor drag and pendulum mass drag all impacted by the leverage of the tail horizontal stabilizer.

Now picture if either the rotor drag or the pendulum mass drag and the tail horizontal stabilizer were suddenly not there due to some unusual flight condition or mechanical failure (or in the case of the tail, design).

If the pendulum mass of the pilot were to fall away the pusher prop would be thrusting below the rotor drag and thus at slow speeds and with heavy thrust, could cause an up-and-over backward snap-roll around the rotor drag. But this particular circumstance is a most unlikely one for a number of reasons.

Conversely, if the gyro were flying forward at a slow speed and the rotor lift and drag were suddenly not there, and the engine was providing high thrust, at that instant the pusher prop could and may well spin the gyro around the mass of the pilot and craft - a forward snap-roll, or buntover.

One element not mentioned up to this point is the added complexity of the rotor gyroscopic effect called precession. As the prop thrust tries to pitch the craft forward, the rotor even though not supplying the needed lift/drag is still a spinning gyroscope and the rotor will attempt to roll left or right (depending on which direction the rotor blades spin) as soon as the tilting spindle hits the stops of the teeter hinge, brought on by the pitching action of the gyro frame as the prop keeps thrusting forward. (Most if not all gyros have, looking from above, counter-clockwise rotating rotors and so following gyroscopic precession will pitch forward then roll left).

The result of the above is that the prop is pushing forward then the rotor starts rolling left - a tumbling action results and also the rotor blades usually start hacking into the vertical stabilizer as they bend downwards (due to loss of inertia and negative Gs) and in some gyro designs the prop will also hack into the rotor blades - Altogether very ugly.


Buntovers - Causes and Solutions. The next logical step then is to look at what conditions cause the more likely scenarios of the forward snap-roll. It all starts with the thrustline of the prop, ...
  1. Prop if delivering high power (and lots of it) at slow forward speed such as climbing steeply then nosing over quickly - a buntover could be caused by the rotor suddenly not supplying enough lift and drag.
  2. While generally applying a lot of power quickly at very slow forward speed should not cause a buntover, it may if the thrust is excessive and the airspeed is not enough for the tail stabilizer to 'weathercock' against a bunt-over *and* if at the same time a wind surge or some other concurrent instantaneous flying condition neutralises the rotor drag/lift. Excessive thrust can come from mismatching the power of an engine with the design of the gyro.
  3. Applying excessive thrust at slow speed at the same time as reducing collective to minimum or zero pitch *and* with the rotor tilted as far forward as it can travel (but most small and pusher config gyros are fixed pitch). Changing pitch to the blades of a rotor *greatly* alters the rotor drag profile very quickly. Changing the tilt of the rotor disk also drastically changes the drag profile of the rotor relative to the airflow.
  4. There are other more complex conditions but the above should serve to illustrate the principle that it is the prop thrust combined with a significant shift in drag between rotor and craft that leads to a bunt-over.

If we consider the actual dynamics of a buntover, it is a condition where the thrust line is above the instantaneous combined mass of the craft's rotor and pendulum weight (parasitic drag), and the tail horizontal stabilizer weather-cocking is insufficient to prevent the thrust pitching the craft over this instantaneous mass of the craft. Put another way ... the prop thrust force has taken the least path of resistance and combined with the rolling moment of the rotor, once the teeter stops are hit by the tilting spindle, the craft tumbles.

The buntover's violent pitching forward can also lead to a 'precession' stall of the rotor - this is most likely to occur on low inertia or lightweight rotors and happens when the bunover is so strong that the gyroscopic force from precession rapidly (split seconds) slows or simply stalls the rotation of the rotor.


So how does one design a Gyro that won't bunt-over.
  1. A 'tractor' (puller) prop rather than a 'pusher' config if this allows better positioning of the prop to pull through the craft's mass (C of G).
  2. Place the pusher prop such that its thrust is through the centerline of the body mass (parasitic drag) of the craft. But, this means providing clearance for the prop swing. It could be achieved by using a smaller multi-bladed prop or some other style of prop that can lower the thrust centerline yet still supply the needed thrust for effective flight.
  3. As a partial solution, build a Gyro with a long tail boom and with a large horizontal stabilizer (but not always practical for obvious design reasons (such as the need to add some counter weight at the front))
  4. Add wings and unload the rotor along with careful positioning of the prop thrust line closer to the line through the pendulum or craft body mass.

If one looks closely at the CC one can see how the tail-boom was constructed to allow the 7' 10" dia prop to swing clear whilst its main thrust is right through the centerline of the craft's body.

In essence, the CarterCopter does mainly 2 and 4 and a bit of 3. But also the fact that the CC 'unloads' its rotor, combined with 2 ensures that the CC will not do CarterWheels through the sky.


Doug Marker


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D.Marker email: dmarker@zeta.org.au
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- 04 Dec 1998
Created: 01 Dec 1998 - Updated: 2 Nov 1999
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